5 Best Flux Core Welders
5 Best Flux Core Welders
5 (100%) 24 vote[s]
Super Deal PRO
Color: Black
20.2 x 15 x 12.5
Item Weight: 38.1 lbs
Welder Flux Core
Color: Orange
13.4 x 7.3 x 11.4
Item Weight: 35 lbs
Welder AC Flux Core
Color: Black
13.5 x 7.5 x 11.5
Item Weight: 35 lbs
Forney Easy Weld
Color: Green
12 x 18 x 24
Item Weight: 51 lbs
Lotos Wire Welder Flux
Color: Black / Red
16 x 14.5 x 9.6
Item Weight: 54 lbs

Flux core welders enable you to turn a spool of wire into beaded metal seams. We wanted to find the most reliable flux core welders on the market. Below, you’ll find five of our favorite flux core welders.

Super Deal PRO Commercial MIG 130 AC Flux Core Wire Automatic Feed Welder Welding Machine – Editor’s Choice

Super Deal PRO Commercial MIG 130 AC Flux Core WireTopping off our list is the incredibly powerful Super Deal PRO Commercial MIG 130 AC Flux Core Wire Automatic Feed Welder Welding Machine. This device features an automatic 130-MIG wire feeder with variable feed speed.

The welder’s case is solid black with bright white switches and a neon orange power light. There are four switches and a rotary dial built into the welder’s interface. The kit comes with a 1-pound spool of all-purpose flux core welding wire, a protection mask, and a brush/chipping hammer. That’s just about everything you need to get started!

The welder has a powerful built-in fan and several heat sinks. The device is compact. It weighs just 38 pounds. The onboard torch has an ergonomic trigger handle, two extra tips, and a long ground wire. If you are looking for a safe, affordable commercial flex core welder, the Super Deal Pro is an excellent option. Keep in mind that the wire is live at all times. The welding trigger only controls the feed function.

Pros

  • Comfortable grip
  • Made of high-quality PVC
  • Uses self-release metal-inert gas during the welding process
  • Variable feed speed
  • Includes free mask

Cons

  • The instructions are poorly written

Goplus MIG 130 Welder Flux Core Wire Automatic Feed Welding Machine with Free Mask – Best Budget Option

Goplus MIG 130 Welder Flux Core Wire Automatic Feed Welding MachineThe Goplus MIG 130 Welder Flux Core Welder is an automatic welding machine that’s perfect for household use. This little black and orange welder boasts four adjustable speed settings.

Users can adjust the settings with the help of three onboard switches and a rotary dial. The device also gives users 10 wire feeding speeds. We love that this set comes with a wide range of welding essentials, including a ground wire, a 0.55-pound spool of 0.9-millimeter welding wire, a protection mask, and a brush/chipping hammer. We were surprised by the quality beading we were able to produce with the help of this budget-friendly welder. Unfortunately, the wire is always live. The trigger only controls the feed speed.

Pros

  • MIG gas welder that’s perfect for household projects
  • Four different speed levels and 10 wire feed speed levels
  • Lightweight with carrying handle
  • On/off button for safety
  • Includes a free safety mask and a brush/chipper hammer

Cons

  • Some power loss when feeding wire at high speeds
  • You may trip a breaker when using excess power

Goplus MIG 130 Welder AC Flux Core Wire Automatic Feed Welder Welding Machine – Best Home Welding Station

Goplus MIG 130 Welder AC Flux Core Wire Automatic Feed Welder Welding MachineThe Goplus MIG 130 Welder AC Flux Core Wire Automatic Feed Welder Welding Machine is an excellent option for newbie welders. This machine is super compact, and it boasts an ergonomic overhead handle.

There are four power settings. Adjustments are easy to make thanks to the onboard switches and clear number markings. Users have their choice for four adjustable welding speeds and four current flow settings. You can also adjust the speed of the wire feed with a quick turn of the rotary dial. The machine has two air vents and a powerful fan. It also features an overhead storage space, a ground cord, and automatic thermal safety protection. It comes with a complimentary safety mask and a brush/chipper hammer.

Pros

  • Four current flow settings on rotary dial
  • Carrying handle
  • 10 feed speeds
  • Dual air vents
  • Includes complimentary safety mask
  • Roll of 0.9-millimeter welding wire

Cons

  • Not a metal-insert has welder

Forney Easy Weld 299 125FC Flux Core Welder – Best Design

Forney Easy Weld 299 125FC Flux Core WelderThe Forney Easy Weld 299 125FC Flux Core Welder features one of the most user-friendly interfaces. First off, we love the clean green and black exterior of this powerful welder. It has a wing-tipped overhead handle front-facing air vent.

It comes with a ground clamp and a MIG gun. You can use a 0.030-inch flux core wire with this machine. You can easily adjust the machine’s setting to fine-tune your welding bead. The Forney’s low price and ease of use make it a great option for DIYers. The Forney is backed by a 6-month limited warranty. It comes with basic welding accessories. However, you will need to purchase a protective mask.

Pros

  • 120 volt,125-amp output
  • Welds 24-gauge wire
  • Great bright green exterior with ergonomic carrying handle
  • Creates a smooth, consistent bead

Cons

  • Gasless flux core welding only

LOTOS MIG140 140 Amp MIG Wire Welder – Best Professional Flux Core Welder

Lotos Wire Welder Flux Core Welder and Aluminum Gas Shielded WeldingLOTOS MIG140 140 Amp MIG Wire Welder is the priciest welding machine on our list. This impressive device is built for commercial welders. It has a durable aluminum wire feeder with adjustable speed settings.

You can weld stainless steel, mild steel, aluminum, and other metal materials with this incredible machine. You aren’t limited to a single consumable with the Lotos. This welder takes 0.025-, 0.030-, and 0.035-inch flux core wire. The machine is backed by a 30-day satisfaction guarantee and a 1-year warranty. It weighs approximately 54 pounds and has an overhead handle. This new and improved model has a 2T/4T switch and a built-in ground cable. It has a speed dial and other controls. It tops out at 140 volts.

Pros

  • Aluminum wire feeder
  • 140-amp output
  • 110/120 volts of power
  • 30-day 100% satisfaction guarantee plus a 1-year limited warranty
  • 0.42-feet of cubic airflow per minute

Cons

  • Pricey

What to Look for in a Flux Core Welder – Buyer’s Guide

Wire Compatibility

Don’t forget to consider your consumables when purchasing a flux core welder. Most welders are only compatible with particular wire sizes. Some machines can only accommodate specific spool sizes. If you’re just doing a little DIY welding, you should be good with 0.03-inch diameter wire. Larger wires produce thicker beads. Therefore, wires that are 0.035-inches in diameter or larger are more suitable for commercial applications. If you are welding on a small scale, you don’t need to worry about your welder’s spool capacity. While some welders are willing to upgrade their small-scale flux core welders to fit larger spools, we don’t recommend this.

Most manufacturers also specify the metals that their welders can fuse. Most machines are suitable for steel. You may be able to add on features so that you can use aluminum and other delicate metals. Never use a flux core welder on metal that is not compatible with the system. Inadequate pairings could infringe on your safety and the survival of your welding machine.

Safety Features

Whenever you’re working with molten metals, safety should be your top concern. Look for welding machines with automatic heat protection, powerful fans, and plenty of air vents. You’ll also need a lengthy ground cord. We prefer ground wires that are 9 feet or longer. Don’t forget your protective mask. It’s an integral part of any welder’s uniform. Many manufacturers throw these accessories into their welding kits.

Your Work

Ultimately, you need to choose a flux core welder that will help you finish your target projects. Amateur welders don’t need to worry too much about their consumables and plate sizes, but commercial welders do. You’ll want to make sure that your welder is compatible with your metals and wires of choice.

Does your work take you to remote locations? If so, you’ll want to invest in a compact, lightweight model. What’s more, consider the thickness of the plates that you are welding. Depending on the size of the consumables that your machine uses, you may only be able to weld metal that is a fraction of an inch thick.

Spool Size

Flux core welding wires come with different size spools. Most home welders use one- and two-pound varieties. Meanwhile, commercial welders use even larger consumable packages. Since MIG welding wire is likely to rust, you must use a spool size that you can use up relatively fast. Keep in mind that you may be able to save money by investing in larger spool sizes.

Price and Warrantee

Flux core welding requires a unique set of skills. These are not your run-of-the-mill DIY tools. However, consumers can choose between home and commercial varieties. Think of your flux core welder as a personal investment. Make sure your machine is covered by a manufacturer’s warranty.

Video Tutorial: Flux core welding problems

Conclusion

I’m not tired to repeat over and over again – flux core welders are the best for beginners. You literally need about an hour of practice and a steady hand to become a welder. I can’t say that my review of this kind of stations is the best one online, but I sincerely hope that it’s sophisticated enough to provide great guidance for novices. These machines may seem not that versatile for sensitive jobs but will perfectly do for gas-free welding.

After a few days of thorough tests, I figured out that certain brands deliver awesome flux core welders.

The best brands of flux core welding machines:

  • Super Deal PRO – their machine I picked for this review weighs only 38 lbs and costs under $140. Also, their appliances can boast high portability and great efficacy;
  • Welder Flux Core gadgets are also awesome and effective;
  • Forney Easy may weigh a lot (almost 51 lbs) but can handle many complicated welding jobs;

Other parameters of these machines:

  • However, besides the brand’s reputation, few other important factors have to be considered before buying the best flux core wires:
  • Top-notch performance rates;
  • Various welding qualities like offshore, general fabrication and even shipbuilding;
  • Limitations specified by the manufacturer;
  • Ease of use;
  • Affordable price – under $150;

By the way, don’t forget to watch the video tutorial I dedicated to a few major problems you may face during the daily use of these particular welding machines. Please subscribe to stay updated and read the new reviews first.

We hope you enjoyed our top flux core welding stations. We felt that the Super Deal PRO Commercial MIG 130 AC Flux Core Wire Automatic Feed Welder Welding Machine was the best flux core welder on the market. It also featured several adjustable settings and lots of complementary welding accessories. Is one of these welders calling your name? Let us know in the comment section below.


Hi! My name is Tom and I’m an author of the blog. My hobby is electronic circuits and soldering irons.

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4 Comments

  1. Flux core welders are widely available, but the video included here on addressing flux core welding problems is especially helpful. I have run into several of the welding problems mentioned a few times. Once I invested in better tools and researched what I was doing, the outcome was much better.

  2. This is a good list of the five best flux core welders. I do not know enough about flux core welding, so your video on the common welding problems is particularly helpful. It is important to do some research before beginning any flux core welding project, and this blog post is a good resource to start with.

  3. If you are serious about welding, you need to get yourself one of these incredible tools. Welding is often a difficult task; however, with one of these machines, there is no hassle to finish a project. It’s simple to use and pretty cost-efficient. Check them out.

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