Let’s admit it – sometimes solder is just not solid enough to bond two parts, especially when you work with wires and electronics. A solder-based solution will surely affect in a poorly made joint with bridged pins or no joints at all. That is when a flux agent is picked. After setting the proper temperature level and flux, even a soldering beginner can cope with this common problem during any works with electronics.To avoid oxidation that keeps the metallurgical bond from the building, special flux agents are picked. The agent stays on the metallic surface when a person uses a soldering iron tool. The whole process goes on without too many oxides. Two surfaces form a solid and even bond.
The best types of flux for soldering electronics
However, it isn’t enough to take any flux agent to solder wires and electronics. As an owner of SolderingIronGuide, I went through many similar jobs. So, I can say for sure what flux agents to pick and what to avoid when you require to form a metallurgic joint.
What flux agents you must buy:
- Any leaded solder based on rosin cores is the best pick for electronic works. It dissolves better at low levels of temperature, compared to other types. And it’s better for a quite delicate wiring project. Using soldering flux with a slim rosin layer in the midst will help to cover the wires in the best way possible;
- Leaded solders with a solid core are also good. Such products oxidize easier and hold a strong bond much longer. Make sure to wash your hands when working with any leaded solder;
- Rosin flux products are based on refined pinesap. Some producers combine different rosin fluxes to deliver the greatest performance of their flux agents. Such products flow smoothly (when hot) and they remove oxides faster. When rosin flux is liquid it is acid, but when cooling down it gets more solid. That’s why consider eliminating the leftovers of rosin flux agents from a PCB as soon as possible, by means of alcohol;
- Water-soluble or organic acid flux products. Lactic, citric and stearic acids combined with water and isopropyl alcohol are also quite effective for the use of electronics. Mainly, because they’re more powerful than rosin-based fluxes. It’s easier to clean PCBs after the use of organic flux agents. These products are electrically conductive and provide better performance rates;
However, there are certain products that are absolute “no-no” when using flux for electronics.
What flux agents you must avoid:
- Inorganic acid flux agents are good for bonding strong metals like stainless steel or brass. These agents include strong acids like zinc chloride or ammonium chloride. A complete cleaning is necessary immediately after using the soldering flux of this kind. The corrosive leftovers on the surfaces may destroy the solder joint! Never use such agents for assembling electronic devices or any electronic work;
- Lead-free electrical solder will do only for small wiring projects. Yes, such products are eco-friendly because have no lead but won’t make a strong hold;
Most experts advise picking rosin-based flux agents for electrical soldering. Most electronics and wires are extremely fragile, corrosive agents must be avoided. Local hardware stores will surely have such agents for soldering fans.
Consider using the so-called water-soluble fluxes. You can find them both in a liquid form and a semi-liquid gel. Their major advantage is a strong corrosive effect with maximum oxidation of the intertwined parts. Also, they don’t conduct electricity nor require washing the board after finishing the works. Nevertheless, it’s still better to remove all residual flux from soldered parts after soldering.
To apply liquid flux, you may require a paintbrush, cotton swab or even a single match. But it’s more acceptable to buy the so-called “flux applicator”. Branded flux applicators cost about $20-30 per item, so for some it will be a wiser choice to do such an applicator on their own. You will require a piece of silicone/rubber hose (choose the diameter of 5-6 mm), and a disposable syringe.
Cut a syringe into 2 parts. Both parts must be placed in a tube made of rubber. The needle is slightly shortened, it can be slightly bent for ease of use. Pressing the hose lightly, squeeze a drop of flux from the tip onto the soldered parts and solder. When storing, so that the needle does not dry out, thin wire can be inserted inside it.
Consider using flux gel or paste. For its application, you can also pick a disposable syringe, only because of its density, the syringe needle must be thick.
How should you prepare a soldering tool?
When working with electronics, it is essential to clean it immediately after use. So make sure the iron is clean and only then turn it on. Plug in or turn on the iron and wait while it is heating up. When it’s hot, apply a damp sponge for cleaning the tip. Do not touch the hot end while cleaning!
Always leave the iron on the stand when the tool is on. The hot tip may start a fire if left unsupervised.
When the iron’s tip hot and clean apply a small amount of solder. Wipe away any access with a damp sponge. Such a technique is called “tinning” the iron, it prevents oxidizing when you work with electronics.
The application process will depend on what kind of low-melting composition is used:
- When using solders it’s necessary to dip a soldering iron into the body of the reagent and hook a small amount of solder;
- If a liquid ready-made mixture is used, it can be applied with a brush;
- When working with paste, it is required to apply it to the junction with a stick, a toothpick;
- Also, do not forget about cleaning the surface from oxidation;
Consider wearing special gloves made for leather to prevent burns when using soldering flux agents.
A step-by-step guide for soldering wires with flux agents
- Initially, the surfaces mustcthat each wire is clean;
- After stripping, a flux layer is applied;
- Intertwine the wires to avoid any pointed ends;
- To melt the flux agent pressure onto one side of intertwined wires. When the tool is hot, press it against one section of the wires to heat up. Keep pressing the tool to the wires until the flux is melted, but before bubbles appear;
- In the end, be patient for the seam to harden – in a few minutes;
It’s impossible to connect the contacts without a special composition. Experienced soldering users suggest that beginners do the job without flux and see the result — the job will take much longer, the shock will quickly fall off. The best additional material for adhesion is pure tin. However, this is not a cheap metal and mostly it’s applied along with lead.
Tips for soldering electronics with flux
- Don’t forget about using flux on the board;
- The paste form is almost always a smarter choice than a liquid form;
- No-clean flux is a “no-no” for assembling cables – solvents won’t remove such agents;
- After the job, please remove flux with any store or DIY solvents. They must drain away from contact-insulating zones;
- Water and solvent should never go to the body of your connector. If it happens, use fresh solvent for flushing the leftovers in this area;
- It’s better to pick deionized water for removing any residues;
- Stay away from the solder’s fumes, they may lead to asthma and other serious healthcare problems, consider wearing a respirator when applying;
I can’t say that soldering with flux is simpler when you deal with electronics and cables. But in the end, thanks to the previous tips you’ll get a solid bond in a shorter time period. And, that is what you seek, right? Bonding electronics with or without flux agents – what is your choice?
How to Use Flux When Soldering Electronics FAQ
What is solder flux?
Most consumers have no idea what flux is and what it is for. The flux is used in soldering. Workpieces that are mechanically and electrically connected to one another are referred to as soldering. These can be various activities, such as wires that are connected on a stranded wire or components that are soldered on a circuit board.
The actual function of soldering is to fill in the gaps between the workpieces so that a mechanical, electrical, and thermal connection is created in this way.
The problem with practicing this activity is that the workpieces are exposed to air for a long time and thus oxidize. When the surface is heated, this property becomes even more apparent. The oxide layer prevents the desired connection between the workpieces. Only now does the flux come into play. This auxiliary substance is a chemical compound. With the help of this connection, no new oxide layer is created and the existing layer is removed.
Do you need flux to solder?
A flux is a substance added during soldering, which causes better wetting of the workpiece by the solder. It removes the oxides on the surface through a chemical reaction. The same applies to oxides that are created during the soldering process by the oxygen in the air.
For work on oxidized joining partners, acidic fluxes are used (soldering fluid based on hydrochloric acid, salicylic acid, acetylsalicylic acid, adipic acid, soldering grease). Residues of acidic flux must be removed as they lead to corrosion of the solder joint in the long term.
Why use flux when soldering?
The flux not only removes the oxidation but also is there to reduce the interfacial tension in order to create better and more durable solder joints. This auxiliary material ensures that the parts to be joined are held together before they are finally soldered. The flux guarantees a good solder connection.
Inside the solder wire there is at least one core that is filled with flux. If the solder wire comes into contact with the components during soldering, the solder melts, and the flux is released, i.e. it burns and evaporates. Of course, if the flux is burned it will no longer work. For this reason, additional flux is used. As a rule, this must also be used in order to get an optimal soldering result.
It is advisable to treat the soldering surfaces beforehand with the appropriate flux, which creates a protective surface that prevents oxidation. With conventional hand soldering, there is enough flux in the soldering wire.
What type of flux is used for electrical soldering?
The choice of flux depends on whether aluminum or stainless steel is to be processed or whether electronic work is to be carried out. In this case, high-quality flux must be used to avoid any residue or rust. Dirty parts to be joined require an acidic flux. As a result, there are differences in the dosage, so that flux is offered in tubes or even in canisters. The differences between the products are briefly explained here:
- Multipurpose flux can be used anywhere;
- Suitable for Zn-Al alloys;
- For stainless and high-alloy steel;
- For Ni and Cu hard solders.
Is flux necessary for soldering?
Flux is required so that the workpieces are optimally wetted by the solder during soldering. A chemical reaction removes the oxides present on the workpiece surfaces or prevents the formation of new oxides during the soldering process.
Besides, the surface tension of the liquid solder is reduced so that the solder can lie cleanly on the workpieces. Conveniently, the flux is fed to the solder joint together with the solder. For this purpose, the tin solder is built up in the shape of a tube and the flux is embedded inside.
When processing tin solder, the flux must first be applied manually to the sheet metal parts in the area of the soldering point.
What is the purpose of flux in soldering?
Flux is a filler metal that people use brazing, soldering, and welding processes. It helps to prevent oxidation of the surfaces of metals that you work with and need to join. During the oxidation process, metal becomes weaker what makes it easier to be joined during soldering.
What is water-soluble flux?
From the very beginning, you should understand that this is not some kind of a special type of flux. It is the property of flux to be water-soluble. If you have such kind of flux, it means that you can clear it after the soldering process with water. Nevertheless, it is necessary to mention that no ordinary water should be used. It is recommended to use distilled or deionized water. Some detergents can also be compatible with the type of flux you have. Thus, you need to check the specifications of flux.